Izindlela Ezivamile Neziqondiso Ezisebenzayo Zokuhlola Ukusebenza Kwe-Cavitation kwamaphampu e-turbine aqondile
I-Cavitation iyingozi efihliwe iphampu ye-turbine eqondile ukusebenza, okubangela ukudlidliza, umsindo, nokuguguleka kwe-impeller okungaholela ekuhlulekeni okuyinhlekelele. Kodwa-ke, ngenxa yesakhiwo sabo esiyingqayizivele (ubude be-shaft bufika emashumini amamitha) kanye nokufakwa okuyinkimbinkimbi, ukuhlolwa kokusebenza kwe-cavitation (ukuzimisela kwe-NPSHr) kwamaphampu e-turbine aqondile kubangela izinselele ezinkulu.
I. Closed-Loop Test Rig: Precision vs. Spatial Constraints
1.Izimiso Zokuhlola Nezinqubo
• Izisetshenziswa eziwumgogodla: Isistimu ye-loop evaliwe (iphampu ye-vacuum, ithangi lokuzinzisa, i-flowmeter, izinzwa zokucindezela) yokulawula ingcindezi yokungena ngokunembile.
• Inqubo:
· Lungisa isivinini sephampu nezinga lokugeleza.
· Yehlisa kancane kancane ingcindezi yokungena kuze kube yilapho ikhanda lehla ngo-3% (NPSHr definition point).
· Qopha ingcindezi ebalulekile futhi ubale i-NPSHr.
• Ukunemba Kwedatha: ±2%, ithobelana namazinga e-ISO 5199.
2. Izinselelo zamaphampu e-turbine aqondile
• Imikhawulo yesikhala: Izinsimbi ezijwayelekile ezivala iluphu ezinobude obuqondile obungu-≤5 m, azihambelani namaphampu ane-shaft ende (ubude obujwayelekile be-shaft: 10–30 m).
• Ukuhlanekezelwa Kokuziphatha Okunamandla: Amashafti afinyezayo ashintsha isivinini esibucayi nezindlela zokudlidliza, imiphumela yokuhlolwa kwe-skewing.
3. Izicelo Zemboni
• Izimo Zokusebenzisa: Amaphampu we-deep-shaft ejulile (shaft ≤5 m), i-prototype ye-R&D.
• Isibonelo: Umkhiqizi wephampu wehlise i-NPSHr ngo-22% ngemva kokuthuthukisa idizayini ye-impeller ngokusebenzisa izivivinyo ezingu-200 ezivaliwe.
II. I-Open-Loop Test Rig: Ukulinganisa Ukuguquguquka Nokunemba
1. Izimiso Zokuhlola
• Vula Uhlelo:Isebenzisa umehluko wezinga loketshezi lwethangi noma amaphampu evacuum ukulawula ingcindezi yokungena (okulula kodwa okunembe kancane).
• Ukuthuthukiswa Okubalulekile:
· Ama-transmitter okucindezela okuhlukile okunemba okuphezulu (iphutha ≤0.1% FS).
· Ama-flowmeters e-laser (±0.5% ukunemba) athatha indawo yamamitha e-turbine evamile.
2. I-Vertical Turbine Pump Adaptations
• Ukulingisa Okujulile: Yakha amashafu angaphansi komhlaba (ukujula ≥ ubude beshafu yephampu) ukuze uphindaphinde izimo zokucwiliswa.
• Ukulungiswa Kwedatha:Ukumodela kwe-CFD kunxephezela ukulahlekelwa kwengcindezi engenisayo okubangelwa ukumelana namapayipi.
III. Ukuhlolwa Kwenkundla: Ukuqinisekiswa Komhlaba Wangempela
1. Izimiso Zokuhlola
• Ukulungiswa Kokusebenza: Linganisa umfutho we-inlet ngokusebenzisa i-valve throttling noma izinguquko zesivinini se-VFD ukuze uhlonze izindawo zokuwa kwekhanda.
• Ifomula engukhiye:
NPSHr=NPSHr=ρgPin+2gvin2−ρgPv
(Idinga ukulinganisa iphinikhodi ye-inlet pressure, i-velocity vin, nezinga lokushisa loketshezi.)
Inqubo
Faka izinzwa zokucindezela okunembe kakhulu ku-inlet flange.
Vala kancane ama-valve angenayo ngenkathi uqopha ukugeleza, ikhanda, nokucindezela.
Ikhanda lesakhiwo vs. ijika lokucindezela kwe-inlet ukukhomba iphuzu lokuguquguquka kwe-NPSHr.
2.Izinselelo Nezixazululo
• Izinto eziphazamisayo:
· Ukudlidliza kwepayipi → Faka okokukhweza okulwa nokudlidliza.
· Ukufakwa kwegesi → Sebenzisa iziqapha zokuqukethwe kwegesi emgqeni.
• Izithuthukisi Zokunemba:
· Isilinganiso sokulinganisa okuningi.
· Hlaziya i-spectra yokudlidliza (ukuqala kwe-cavitation kubangela ama-energy spikes angu-1–4 kHz).
IV. Ukuhlolwa Kwemodeli Eyehlisiwe: Imibono Engabiza kakhulu
1. Ukufana Theory Isisekelo
•Imithetho yokukala: Gcina isivinini esithile ns; sikala ubukhulu be-impeller kanje:
· QmQ=(DmD)3,HmH=(DmD)2
•Idizayini Yemodeli: 1:2 kuya ku-1:5 izilinganiso zesikali; phindaphinda izinto kanye nobulukhuni bobuso.
2. Izinzuzo Zephampu Ye-Turbine Emile
•Ukuhambelana Kwesikhala: Amamodeli we-short-shaft alingana nezinsimbi zokuhlola ezijwayelekile.
•Ukonga Izindleko: Izindleko zokuhlola zehliselwe ku-10–20% wama-prototypes anesilinganiso esigcwele.
Imithombo Yephutha Nokulungiswa
•Imiphumela yesikali: Ukuchezuka kwezinombolo ze-Reynolds → Sebenzisa amamodeli okulungisa isiphithiphithi.
•Ukuqina Komhlaba: Amamodeli e-Polish ukuya ku-Ra≤0.8μm ukuze asuse ukulahleka kokungqubuzana.
V. Ukulingisa Kwedijithali: Inguquko Yokuhlola Okubonakalayo
1. Ukumodela kweCFD
•Inqubo:
Yakha amamodeli e-3D agcwele ukugeleza.
Lungiselela ukugeleza kwe-multiphase (amanzi + umhwamuko) namamodeli we-cavitation (isb, i-Schnerr-Sauer).
Phinda kuze kube u-3% wehla ikhanda; khipha i-NPSHr.
• Ukuqinisekisa: Imiphumela ye-CFD ikhombisa ≤8% ukuchezuka ekuhlolweni komzimba ezifundweni.
2. Isibikezelo Sokufunda Ngomshini
• Indlela Eqhutshwa Ngedatha: Qeqesha amamodeli okuhlehla kudatha yomlando; okokufaka kwe-impeller (D2, β2, njll.) ukubikezela i-NPSHr.
• Inzuzo: Iqeda ukuhlolwa ngokomzimba, ukusika imijikelezo yokuklama ngo-70%.
Isiphetho: Kusukela ku-"Empirical Guesswork" kuya kokuthi "Quantifiable Precision"
Ukuhlola i-cavitation yepompo ye-turbine eqondile kufanele kunqobe umbono oyiphutha wokuthi "izakhiwo ezihlukile zivimbela ukuhlolwa okunembile." Ngokuhlanganisa amarigi avaliwe/avulekile, ukuhlolwa kwenkambu, amamodeli anezikali, nezifaniso zedijithali, onjiniyela bangakwazi ukulinganisa i-NPSHr ukuze kuthuthukiswe imiklamo namasu okulungisa. Njengoba ukuhlolwa kwe-hybrid namathuluzi e-AI kuqhubeka, ukuzuza ukubonakala okuphelele nokulawula ukusebenza kwe-cavitation kuzoba umkhuba ojwayelekile.