UkuSebenza okuGciniweyo ngokuSebenzayo kunye noHlalutyo lwezoQoqosho lweNkqubo yokuLawula isantya esiguquguqukayo kwiiMpompo zeTurbine eziNqobileyo ezininzi.
Abstract
Njengesixhobo sokuthutha ulwelo olusebenza kakhulu olusetyenziswa ngokubanzi kwiiprojekthi zogcino lwamanzi, ishishini lepetrochemical, kunye neenkqubo zobonelelo lwamanzi ezidolophini, iimpompo zeinjini zomoya ezithe nkqo zithatha i-30% -50% yosetyenziso lwamandla lulonke lwenkqubo. Iindlela zesiqhelo zokulawula isantya esizinzileyo zithwaxwa yinkcitho yamandla ngenxa yokungakwazi kwazo ukuhambelana neemfuno zokuqukuqela. Ngokuvuthwa kobuchwephesha be-variable frequency control (VFS), ukusetyenziswa kwayo kugcino lwamandlaiimpompo ze turbine ezithe nkqoiye yaba yeyona ndawo iphambili kushishino. Eli phepha liphonononga ixabiso eliphambili leenkqubo zeVFS ukusuka kwimigaqo yobugcisa, iziphumo ezisebenzayo zokonga amandla, kunye neembono zoqoqosho.
I. Imigaqo yobuGcisa kunye noKuguquguquka kweeNkqubo zoLawulo lwezantya eziGuquguqukayo kwiiPumpu zeTurbine eziNqobileyo
1.1 IMithetho-siseko eSisiseko yoLawulo lwezaNtyaniso eziGuquguqukayo
Iisistim ze-VFS zihlengahlengisa unikezelo lwamandla ombane (0.5–400 Hz) ukulawula isantya sempompo (N∝f), ngokwenjenjalo kulawulwa izinga lokuhamba (Q∝N³) kunye nentloko (H∝N²). Abalawuli abangundoqo (umzekelo, ii-VFDs) basebenzisa ii-algorithms ze-PID zolawulo oluchanekileyo lokuhamba-noxinzelelo ngohlengahlengiso oluguqukayo.
1.2 Iimpawu zokuSebenza zeeMpompo zeTurbine eziNqobileyo ezininzi kunye noKuguquguquka kwazo kwiVFS
Ezona mpawuiquka:
• Uluhlu olucutheneyo lobuchule obuphezulu: Ukuthanda ukuhla ngokufanelekileyo xa usebenza kude neendawo zokuyila
• Ukuguquguquka okukhulu kokuhamba: Kudinga uhlengahlengiso lwesantya rhoqo okanye imisebenzi yokuyeka ukuqalisa ngenxa isixokelelwano iinguqu zoxinzelelo
• Unyino lwesakhiwo seshafti emide: Ukubethelwa kwevalvu ngokwesiqhelo kubangela ukulahleka kwamandla kunye nemiba yokungcangcazela
I-VFS ilungelelanisa ngokuthe ngqo isantya ukuhlangabezana neemfuno zokuhamba, ukuphepha imimandla ephantsi yokusebenza kakuhle kunye nokuphucula kakhulu ukusebenza kwenkqubo.
II. Uhlalutyo LokuSebenza LokuGcina Amandla kwiiNkqubo zokuLawula isantya esiguquguqukayo
2.1 IiNdlela eziPhambili zoPhuculo lokuSebenza ngokuSebenza koMbane
(Apho ΔPvalve imele ilahleko yoxinzelelo lwevalve)
2.2 Idatha yeMyeko yeSicelo esiSebenzayo
• **IProjekthi yokuBuyiselwa kweZityalo zoBonelelo lwaManzi:**
· Izixhobo: 3 XBC300-450 iimpompo ezithe nkqo kwizigaba ezininzi (155 kW nganye)
· Phambi kweRetrofit: Ukusetyenziswa kombane ngemihla ≈ 4,200 kWh, iindleko zonyaka ≈$39,800
· Emva kweRetrofit: Ukusetyenziswa kwemihla ngemihla kwehlisiwe ukuya kwi-2,800 kWh, ukonga ngonyaka ≈$24,163, ixesha lokubuyisela < 2 iminyaka
III. UVavanyo loQoqosho kunye noHlahlelo lweMbuyiselo yoTyalo-mali
3.1 Uthelekiso lweendleko phakathi kweendlela zokulawula
3.2 Ukubalwa kweXesha lokuBuyiswa koTyalo-mali
Umzekelo: Ukunyuka kweendleko zezixhobo$27,458, ukonga ngonyaka$24,163 → I-ROI ≈ iminyaka eyi-1.14
3.3 IiNzuzo zoQoqosho ezifihlakeleyo
• Ubomi besixhobo esandisiweyo: 30% -50% umjikelo wolondolozo omde ngenxa yokuncipha kokuguga
• Unciphiso lokukhutshwa kweCarbon: Impompo enye yonyaka ekhutshwayo yeCO₂ yehliswe ngeetoni ezingama-45 nge-50,000 kWh egciniweyo.
• Inkuthazo yomgaqo-nkqubo: Iyahambelana neTshayina IziKhokelo zokuGcinwa kwaMandla oShishino, efanelekile kwi-green tech subsidies
IV. Isifundo: I-Petrochemical Enterprise Multistage Pump Group Retrofit
4.1 Imvelaphi yeProjekthi
• Ingxaki: Ukumiswa rhoqo kweempompo zokuhambisa i-oyile ekrwada kubangele iindleko zonyaka zokulondolozwa >$109,832 ngenxa ye isixokelelwano ukuguquguquka koxinzelelo
• Isisombululo: Ukufakwa kwe-3 × 315 kW VFDs kunye neenzwa zoxinzelelo kunye neqonga lokujonga ilifu
4.2 Iziphumo zoPhumezo
• Iimetrics zamandla: Usetyenziso lwamandla ngempompo nganye lwehlisiwe ukusuka kwi-210 kW ukuya kwi-145 kW, ukusebenza kwenkqubo kuphuculwe ngama-32%.
• Iindleko zokusebenza: Ukungaphumeleli kwexesha lehle ngama-75%, iindleko zonyaka zokugcinwa zithotywe ukuya$27,458.
• Iinzuzo zoqoqosho: Iindleko ezipheleleyo zembuyekezo zibuyiselwe kwiminyaka emi-2, ingeniso eyongezelekayo >$164,749
V. Imizila yekamva kunye neeNgcebiso
1. Uphuculo olukrelekrele: Ukudityaniswa kwe-IoT kunye ne-AI algorithms kulawulo lwamandla aqikelelweyo
2. Izicelo zoxinzelelo oluphezulu: Uphuhliso lwee-VFDs ezifanelekileyo kwi-10 kV+ iimpompo zamanqanaba amaninzi
3. Ulawulo lweLifecycle: Ukusekwa kweemodeli zamawele edijithali ukwenzela ufezekiso olusebenzayo lomjikelo wobomi
isiphelo
Iinkqubo eziguquguqukayo zokulawula isantya somoya ziphumeza uphuculo olubalulekileyo lokusebenza kwamandla kunye nokunciphisa iindleko zokusebenza kwiimpompo zeinjini zeinjini ezithe nkqo ngokuthelekisa ngokuchanekileyo iimfuno zentloko yokuhambahamba. Izifundo zophononongo zibonisa amaxesha okuhlawula aqhelekileyo kwiminyaka eyi-1-3 kunye neenzuzo ezinkulu zoqoqosho kunye nokusingqongileyo. Ngokuqhubela phambili ukufakwa kwedijithali kwimizi-mveliso, itekhnoloji yeVFS iya kuhlala isesona sisombululo siphambili sokuphucula amandla empompo.